High Toughness Ceramic Shot Peening Z100-Z850 in Aviation and
Automotive Industry
1. Description of Ceramic Shot Peening
Ceramic beads is also called as zirconia sand,it selects the high
grade zircon sand as main raw materials
then fused in an electric furnace,finally made into different micro
sizes through the special technologies.
Its unique chemical composition and microstructure ensures its high
hardness,good elasticity and good
impact strength,it is one ideal media in shot peening and blasting
applications.
Since ceramic beads has wide particle range,it is able to meet all
the blasting equipment.
2. Mian Technical Data of Ceramic Shot Peening
| Commodity | Process | Chemical Index | Physical Index |
Ceramic Shot Peening Ceramic Beads | Melting | ZrO2 60-66% | Bulk density:2.3g/cm3 |
| SiO2 25-30% | True Gravity ≥3.85 g/cm3 |
| Al2O3 7-13% | Vicker Hardness≥700 HV |
Particle Size
For Blasting Media | B20:0.600-0.850mm | B100: 0.125-0.180mm |
| B30: 0.425-0.600mm | B120: 0.063-0.125mm |
| B40: 0.250-0.425mm | B170: 0.045-0.090mm |
| B60: 0.125-0.250mm | B205: 0.000-0.063mm |
| B80: 0.180-0.250mm | B400: 0.030-0.063mm |
Particle Size
For Shot Peening | Z100: 100-150μm | Z425:425-600μm |
| Z150: 150-210μm | Z600: 600-850μm |
| Z210: 210-300μm | Z850: 850-1180μm |
| Z300: 300-425μm | / |
| Remark: Special specification can be customized |
3. Which kind of material are suitable for being treated by Ceramic
Beads?
- Stainless steel parts
- Aluminum and aluminum alloy parts:
- Copper partsMagnesium alloy parts
- Titanium alloy parts
- Plastic parts etc...
4. The comparation between ceramic beads and glass beads in
consumption and dust generation
Ceramic sand has low break down rate, there is little dust
generated in blasting or peening process,the
non-break down beads will still maintain its original size and
hardness as well as smoothness,it will achieve
more consistent blasting or peening effect.
The glass beads is easy to be broken down and generate a lot of
dust and adhere to the surface of other
glass beads.generally speaking, the glass beads will be pulverized
into dust after ten cycles, and adhere
to the surface of other glass beads, it will damage the workpieces
and equipments. The consumption of glass
beads is at least 20 times of ceramic beads.
5. Why Choose us?
Professional Manufacturer of ceramic beads,annual output over
3000mts；
Equipped the most advanced production line,testing equipment, as
well as professional technical staffs and
7*24h technical support;
Strict quality control and quality assurance, products will be
inspected by each shipment,even for the free
sample in small quantity;
Multiple Authentication,Certificated by ISO9001 ISO14001,SGS,ROHS;
Stable supplier of Foxconn,Ujiden,Samsung Electronics,Tongda Group
etc
Products in good quality & stable performance,competitive
price,flexible payment terms,prompt delivery etc.
